Aqueous pretreatment of lignocellulosic biomass for binderless material production: influence of twin-screw extrusion configuration and liquid-to-solid ratio - INRAE - Institut national de recherche pour l’agriculture, l’alimentation et l’environnement
Article Dans Une Revue Molecules Année : 2024

Aqueous pretreatment of lignocellulosic biomass for binderless material production: influence of twin-screw extrusion configuration and liquid-to-solid ratio

Julie Cavailles
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  • PersonId : 1417662
Guadalupe Vaca-Medina
Jenny Wu-Tiu-Yen
  • Fonction : Auteur
Laurent Labonne
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  • PersonId : 1108744
  • IdRef : 219557861
Philippe Evon
Jérôme Peydecastaing
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  • PersonId : 1417664

Résumé

This study was carried out to investigate the continuous aqueous pretreatment of sugarcane bagasse (SCB) through twin-screw extrusion for a new integrated full valorization, where the solid residue (extrudate) was used for the production of bio-based materials by thermocompression and the filtrate for the production of high-value-added molecules. Two configurations, with and without a filtration module, were tested and the influence of the SCB composition and structure on the properties of the materials were determined. The impact of the liquid-to-solid (L/S) ratio was studied (0.65–6.00) in relation to the material properties and the biomolecule extraction yield in the filtrate (with the filtration configuration). An L/S ratio of at least 1.25 was required to obtain a liquid filtrate, and increasing the L/S ratio to 2 increased the extraction yield to 11.5 g/kg of the inlet SCB. The extrudate obtained without filtration yielded materials with properties equivalent to those obtained with filtration for L/S ratios of at least 1.25. Since the molecule extraction process was limited, a configuration without filtration would make it possible to reduce water consumption in the process while obtaining high material properties. Under the filtration configuration, an L/S ratio of 2 was the best tradeoff between water consumption, extraction yield, and the material properties, which included 1485 kg/m3 density, 6.2 GPa flexural modulus, 51.2 MPa flexural strength, and a water absorption (WA) and thickness swelling (TS) of 37% and 44%, respectively, after 24 h of water immersion. The aqueous pretreatment by twin-screw extrusion allowed for the overall valorization of SCB, resulting in materials with significantly improved properties compared to those obtained with raw SCB due to fiber deconstruction.
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hal-04710322 , version 1 (08-10-2024)

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Julie Cavailles, Guadalupe Vaca-Medina, Jenny Wu-Tiu-Yen, Laurent Labonne, Philippe Evon, et al.. Aqueous pretreatment of lignocellulosic biomass for binderless material production: influence of twin-screw extrusion configuration and liquid-to-solid ratio. Molecules, 2024, 29 (13), pp.3020. ⟨10.3390/molecules29133020⟩. ⟨hal-04710322⟩
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